Main Components
All core units adopt internationally reputed brand components and pass strict factory inspection to ensure stable long‑term operation under continuous production conditions.
• Mixing System
Equipped with JS1000 compulsory twin‑shaft mixer or optional vertical‑shaft planetary mixer (1000L per batch). Features strong shearing and stirring force, uniform mixing, and ideal performance for stiff, semi‑dry, and high‑strength precast concrete. Fitted with wear‑resistant alloy liners and high‑strength mixing blades for extended service life and stable output.
• Aggregate Handling System
PLD1600 high‑precision aggregate batcher with 3–4 sealed bins (1600L batching capacity). Supports simultaneous weighing and feeding of sand, gravel, crushed stone, and other aggregates. Fully enclosed structure reduces dust spillage and keeps the production area clean.
• Weighing System
High‑precision electronic weighing modules for aggregate, cement, water, and admixtures with automatic compensation and real‑time error correction. Anti‑corrosion steel weighing hoppers ensure lasting accuracy. Real‑time data transmission enables full‑process monitoring and production recording.
• Control System
Intelligent PLC control system with industrial computer, touchscreen HMI, and fault self‑diagnosis. Adopts imported high‑performance chips and reliable electrical components to realize fully automatic batching, mixing, discharging, and cleaning. Supports formula storage, data statistics, remote monitoring, and centralized management.
• Steel Structure
Heavy‑duty welded frame with durable anti‑corrosion treatment. Features high rigidity, stable load capacity, strong wind resistance, and adaptability to various on‑site environments. Complies with international industrial standards.
• Discharging System
Hydraulic or pneumatic discharge device with standard discharge height of 4100 mm, fully compatible with 6–10 m³ mixer trucks and precast production hoppers. Equipped with anti‑splash and anti‑leakage devices to minimize material waste.
• Power System
High‑efficiency, low‑noise energy‑saving motors. The power cabinet includes overload, short‑circuit, and leakage protection to ensure safe and stable power supply.
• Environmental Protection System
Centralized bag‑type dust removal system with efficiency ≥99%, capturing dust at feeding, conveying, and mixing points. Low‑noise design meets urban and residential environmental requirements. Water recycling system is available for precast production lines.
Core Advantages
Ideal for Precast Production
Optimized for stiff, semi‑dry, high‑strength, and flowing concrete used in precast beams, columns, pipes, wall panels, blocks, and utility structures. Ensures high homogeneity and consistent mold‑filling performance.
Stable & Reliable Mixing Quality
Mixing cycle approx. 60 seconds; concrete homogeneity ≥95%. Wear parts feature long service life, reducing replacement frequency and maintenance costs.
High‑Precision Weighing & Stable Proportioning
Professional weighing sensors deliver industry‑leading accuracy:
• Aggregate: ±2.0%
• Cement: ±1.0%
• Water: ±1.0%
• Admixture: ±1.0%
Automatic error correction avoids deviations caused by temperature, humidity, or material characteristics, improving concrete consistency and reducing material waste.
Intelligent Control & User‑Friendly Operation
User‑friendly touchscreen interface stores up to 50 concrete formulas. One‑click formula switching, automatic production recording, and fault alerts simplify operation. Automatic centralized lubrication reduces manual workload.
Compact Structure & Easy Installation
Modular compact layout saves 20–30% space compared with large‑scale plants. Installation period: 7–10 working days (excluding foundation). Professional commissioning ensures fast, standardized setup.
Energy Saving & Eco‑Friendly
High‑efficiency motors reduce energy consumption. Ultra‑high dust removal efficiency and low‑noise design meet global green construction standards, suitable for urban and factory environments.
Low Failure Rate & Easy Maintenance
Key electrical and hydraulic components from international famous brands; failure rate low. Simple structure, easy access to maintenance points, and low long‑term operating cost.
