HUITE HZN90 Precast Concrete Batching Plant | Russia Brick Factory Project
High-Stability & High-Quality Output with Vertical Shaft Planetary Mixer
This case showcases the HUITE HZN90 precast concrete batching plant equipped with a vertical shaft planetary mixer for a leading concrete brick manufacturing enterprise in the Moscow region, Russia. Focused on semi-dry & rigid concrete for high‑strength paving bricks, hollow blocks, and curbstones, HUITE provided a fully customized, reliable, and high‑efficiency mixing solution that ensures ultra‑stable operation and near‑100% finished brick qualification rate, helping the client achieve stable mass production and outstanding product competitiveness in the Russian market.
Project Overview
• Project Location: Moscow Oblast, Russian Federation
• Application: Large‑scale concrete brick production (paving bricks, hollow blocks, curbstone, decorative bricks)
• Client Requirements:
￮ Stable output for rigid/semi‑dry concrete for brick making
￮ High mixing homogeneity to ensure consistent brick strength, density, and appearance
￮ Continuous heavy‑duty operation with low failure rate
￮ High finished product qualification rate and low production cost
• Equipment Model: HUITE HZN90 precast concrete batching plant
• Main Mixer: MP1500 vertical shaft planetary mixer
• Commissioning Time: June 2024 | Stable operation with 0 major failures to date
• Core Achievements:
￮ Steady output: 90 m³/h
￮ Finished brick qualification rate: ≥99.5%
￮ Annual equipment failure rate: <1%
￮ Service life of key wear parts extended by 30%+
Equipment Configuration & Core Advantages
The HUITE HZN90 precast concrete batching plant is suitable for brick factories, with the vertical shaft planetary mixer as its core to solve the typical pain points of uneven mixing, material agglomeration, and unstable quality in brick production.
1. Vertical Shaft Planetary Mixer – Heart of High‑Quality Mixing
• 360° non‑dead‑angle mixing: Planetary motion eliminates mixing blind zones, ensuring even dispersion of cement, aggregates, pigments, and additives.
• Ideal for rigid concrete: Strong shearing and compact mixing effect perfectly match semi‑dry concrete for brick making, preventing segregation and agglomeration.
• High wear resistance: Mixing blades and liners made of high‑chromium alloy with special heat treatment, durable under long‑term heavy load.
• Low energy consumption & high efficiency: Short mixing cycle, improving overall line productivity.
2. Complete HZN90 Plant Configuration
• Aggregate system: 4×15 m³ batching hoppers, precise weighing
• Cement system: 4×100 ton cement silos with dust removal & arch breaking device
• Conveying system: Closed belt conveying, stable & dust‑free
• Control system: Intelligent PLC full‑automatic control, English/Russian interface, data recording & fault self‑diagnosis
• Discharging height: 3.8 m, perfectly connected with brick forming machine
Customized Solution of HZN90 Precast Concrete Batching Plant for Russian Brick Production
HUITE’s professional design and service system ensure long‑term stable performance in continuous brick production.
1. Process Optimization for Brick Making
• Weighing precision: Aggregate ±2%, cement/water/admixture ±1%, ensuring stable concrete proportioning.
• Special mixing procedure for rigid concrete: Adjustable speed & time to achieve ideal plasticity and uniformity.
• Anti‑segregation discharging: Smooth flow to protect brick machine and maintain green brick quality.
2. Stable Operation & Maintenance Support
• Cold‑resistance optimization: Suitable for Russian low‑temperature environment, reliable startup and operation.
• Regular maintenance plan: Monthly, quarterly, annual inspections to reduce downtime.
• 24/7 remote technical support + local spare parts support, ensuring fast response.
• On‑site training for operation and maintenance, enabling independent daily management.
3. Outstanding Production Benefits
• Extremely high qualification rate: Uniform mixing leads to consistent brick strength, dimension, and color; qualification rate up to 99.5%+.
• Continuous stable output: Supports 20+ hours daily operation, fully meeting large‑scale brick production demand.
• Low operating cost: Extended wear parts life, reduced maintenance frequency, lower per‑unit production cost.
• Strong adaptability: Flexible for different brick types and concrete formulas.
Technical Parameters
Item | Specification |
Model | HUITE HZN90 Precast Concrete Batching Plant |
Theoretical Productivity | 90 m³/h |
Main Mixer | MP1500 Vertical Shaft Planetary Mixer |
Nominal Mixing Capacity | 1500 L |
Aggregate Hopper | 4×15 m³ |
Cement Silo | 2×100 t |
Max. Aggregate Size | ≤60 mm |
Weighing Accuracy | Aggregate ±2%; Cement/Water/Admixture ±1% |
Control System | PLC Fully Automatic (English/Russian) |
Discharging Height | 3.8 m (customizable) |
Client Feedback
“The HUITE HZN90 precast concrete batching plant with vertical shaft planetary mixer has greatly improved our brick quality and production stability. The mixing is even, no agglomeration, no segregation. Our finished brick qualification rate stays above 99.5% continuously. The plant runs steadily almost without breakdowns. We highly recognize HUITE’s professional technology and reliable service.” |
HUITE’s Commitment
As a professional manufacturer of concrete batching plants, HUITE has rich experience in customized solutions for brick factories, precast plants, and infrastructure projects worldwide. We integrate R&D, design, manufacturing, installation, and after‑sales service to provide stable, efficient, and cost‑effective mixing equipment for global clients.
Looking for a high‑stability, high‑quality concrete mixing solution for brick production? Contact HUITE today for a tailored proposal and official quotation!
