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HUITE HZS180T integrated concrete batching plant: 180m³/h theoretical productivity, JS4500/3000 twin-shaft mixer, high-precision weighing

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Integrated Concrete Batching Plant

Product description:

The HZS180T integrated concrete batching plant is a high-efficiency, compact automatic concrete batching plant for commercial production and large infrastructure projects. Named for its unique "T" type structure, it differs from traditional standard plants.

Its integrated modular "T" structure combines all core systems compactly, reducing floor space, installation and operating costs. With 180 m³/h theoretical productivity, it is a cost-effective, efficient solution for medium and large concrete demands.

Product details

Main Components & Structure

The HZS180T adopts a unique "T" type integrated structure, which optimizes the layout of each component, makes the overall structure more compact, reduces the occupied area, and lays the foundation for cost saving. Its core components are carefully selected and integrated to ensure stable and efficient operation, and the key components are as follows:

• Mixer: JS3000 twin-shaft concrete mixer, strong mixing force, good homogeneity, suitable for dry hard, plastic, and lightweight aggregate concrete, ensuring high-quality concrete output.

• Aggregate Batching System: PLD4800 four-hopper batching machine, high-precision electronic weighing, stable and reliable feeding, matching the "T" type layout to realize efficient material distribution.

• Weighing System: Independent weighing for aggregate, cement, water, and additive, with high accuracy (aggregate ±2%, powder, water, additive ±1%) and stable proportioning, a key guarantee for concrete quality.

• Conveying System: Belt conveyor, closely integrated with the "T" type structure, stable operation, low failure rate, and reduced energy consumption compared with standard stations.

• Cement Silo & Screw Conveyor: Sealed structure, effective dust prevention, uniform and stable feeding, and the installation position is optimized according to the "T" type layout to save space.

• Control System: Industrial PLC intelligent control system, supporting manual / automatic dual mode, formula storage, real-time monitoring, fault alarm, and data printing, simplifying operation and reducing labor costs.

• Dust Removal Device: Equipped with bag dust collector to meet environmental protection requirements, and the layout is integrated with the "T" type structure to avoid redundant space occupation.

Core Advantages

1. Unique "T" Type Integrated Structure & Significant Cost Saving

Named for its "T" type overall layout, the plant optimizes the spatial arrangement of each system, which is more compact than standard concrete batching plants. It reduces floor space by 20%-30% compared with standard stations, saves site rental costs; the integrated design simplifies installation steps, shortens the installation cycle, reduces labor and installation costs; at the same time, the optimized conveying distance reduces energy consumption, and the overall operating cost is significantly lower than that of standard concrete batching plants.

2. High Efficiency & Stable Output

With a rated output of 180 m³/h, the plant runs continuously and stably, the "T" type layout ensures smooth material circulation, avoids material blocking, and effectively improves production efficiency, meeting large-volume concrete supply requirements of various large-scale projects.

3. High Weighing Precision

Adopting high-precision electronic weighing sensors and closed-loop control technology, the weighing accuracy of aggregates reaches ±2%, and that of powder, water and additives reaches ±1%. The accurate proportioning ensures the stability of concrete quality, avoids quality problems caused by inaccurate weighing, and reduces material waste, further saving costs for users.

4. Intelligent Control System

Fully automatic operation, easy to learn and operate, even for new operators. It can store multiple mixing formulas (C15-C60, road, precast, etc.) and realize one-key switching, reducing labor intensity and improving production efficiency and management level.

5. Durable & Low Maintenance

Key components are made of high-strength wear-resistant materials, and the "T" type structure enhances the overall stability and load-bearing capacity of the equipment, with strong vibration resistance and wear resistance. The equipment has a long service life (8-10 years under normal use) and low daily maintenance cost, further reducing the long-term operating burden of users.

6. Environmentally Friendly Design

Equipped with high-efficiency bag dust collectors and fully sealed conveying channels, effectively reducing dust pollution and meeting national and international construction environmental standards. The environmental protection configuration is integrated with the "T" type structure, avoiding redundant space occupation and additional environmental protection investment.

Technical parameter

Item

Detailed Data

Model

HZS180T

Theoretical Productivity

180 m³/h

Core Mixer Model

JS4500/3000 Twin-Shaft Concrete Mixer

Mixer Power

2×55 kW

Aggregate Batching System

PLD4800

Aggregate Weighing Capacity

3600kg per hopper

Weighing Accuracy

Aggregate ±2%; Cement/Fly Ash/Water/Admixtures ±1%

Material Feeding Type

Belt conveyor

Discharge Height

4.1 m

Total Compressed Air Requirement

0.8MPa

Control System

Intelligent PLC concrete production control system

FAQs

Q1: Why is this plant named HZS180T?

It is named HZS180T because of its unique "T" type overall integrated structure, which is the core feature distinguishing it from traditional standard concrete batching plants. The "T" type layout is the key to its compact structure and cost-saving advantages.

Q2: What is the actual productivity of HZS180T?

Generally, the actual output can reach 85%–95% of the rated productivity (180 m³/h), depending on raw materials and operation conditions. Its production efficiency is equivalent to that of standard HZS180 stations, but the cost is lower.

Q3: How long does installation take?

Under standard conditions, the installation and commissioning period is about 7–15 working days, which is 30% shorter than that of standard concrete batching plants, thanks to its integrated modular "T" type structure.

Q4: What is the service life?

Under normal use and maintenance, the service life is about 8–10 years, which is the same as that of standard high-quality concrete batching plants, but the maintenance cost is lower.

Q5: Can it produce different strength concrete?

Yes. It supports C15–C60 and other grades of concrete by adjusting formulas in the control system, and can realize one-key formula switching, which is suitable for various construction scenarios.

Q6: Do you provide after-sales service?

We provide 12-month warranty (excluding wearing parts), 24-hour online technical support, and on-site maintenance services (48-hour domestic response), ensuring the stable operation of the equipment and reducing the user's after-sales worries.

Q7: Can the plant be customized?

Yes. We can customize discharge height, cement silo volume, control system, environmental protection configuration, and even adjust the details of the "T" type structure according to customer requirements, to better adapt to the user's site and production needs.


Why Choose Our HZS180T Integrated Concrete Batching Plant

• Unique "T" Type Design: The core "T" type integrated structure not only distinguishes it from standard stations but also brings obvious cost-saving advantages, helping users reduce overall operating costs.

• Mature Manufacturing Experience: With years of R&D and production experience in concrete mixing equipment, the product quality is stable and reliable.

• International Certification: Certified by ISO, CE, and other international standards, ensuring smooth customs clearance and safe use for global users.

• Cost-Effective Advantage: Compared with standard concrete batching plants, it has lower investment, installation, and operation costs, while maintaining high efficiency and stable quality.

• Integrated & Convenient: The integrated modular design is easy to transport and install, shortening the construction period and putting into production quickly.

• Complete After-Sales System: Global service network, 24-hour technical support, on-site maintenance, and original spare parts supply, solving user problems in a timely manner.

• Customizable Service: Accept OEM & ODM customization, tailoring the most suitable solution according to user needs.

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