Main Components
All core units adopt world‑renowned brand components and pass strict factory inspection to ensure long‑term stable operation under heavy‑load conditions.•
Mixing System
JS3000 twin‑shaft compulsory mixer (3000L per batch). Provides strong shearing and stirring force, uniform mixing, and high efficiency. Equipped with wear‑resistant alloy liners and high‑strength mixing blades, ensuring stable output and extended service life even under 24‑hour continuous operation.
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Aggregate Batching System
PLD4800 high‑precision aggregate batcher with 4 sealed bins (4800L batching capacity). Supports simultaneous weighing and feeding of four types of aggregates (coarse sand, fine sand, gravel, crushed stone). Fully enclosed structure effectively reduces dust spillage and keeps the production site clean.
• Weighing System
High‑precision electronic weighing modules for aggregate, cement, water, and admixtures, with automatic compensation and real‑time error correction. Anti‑corrosion steel weighing hoppers guarantee lon
g‑lasting accuracy. Real‑time data transmission to the control system enables full‑process monitoring
and production recording.
•Control System
Intelligent PLC control system with industrial computer, touchscreen HMI, monitoring cameras, and remote control module. Adopts imported high‑performance PLC chips and high‑grade electrical components to realize fully automatic batching, mixing, discharging, and cleaning. Supports remote operation, data statistics, fault diagnosis, and formula management.
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Conveying System
Includes high‑capacity belt conveyors for aggregates, fully enclosed screw conveyors for cement and fly ash, and dedicated delivery pumps for water and additives, ensuring efficient and pollution‑free transmission.
Core Advantages
High Efficiency & Large Capacity
Driven by JS3000 twin‑shaft mixer and PLD4800 batching system, theoretical output reaches 180 m³/h, with actual efficiency 150–170 m³/h under standard conditions. Supports 24‑hour non‑stop operation to greatly shorten construction cycles.
Stable & Reliable Mixing Quality
Optimized twin‑shaft structure ensures a mixing cycle of 60 seconds, with concrete homogeneity ≥97%. Wear parts last over 10,000 working hours, reducing replacement frequency and maintenance costs.
High‑Precision Weighing & Stable Proportioning
Professional weighing sensors deliver industry‑leading accuracy:
• Aggregate: ±2.0%
• Cement: ±1.0%
• Water: ±1.0%
• Admixture: ±1.0%
Automatic error correction avoids deviations caused by temperature, humidity, or material characteristics, improving concrete consistency and reducing material waste by 3–6%.
Intelligent Control & User‑Friendly Operation
User‑friendly touchscreen interface stores up to 100 concrete formulas (C15–C80 and special mixes). One‑click formula switching, automatic production recording, and fault alerts simplify operation. Remote monitoring allows safe off‑site control. Automatic centralized lubrication reduces manual workload.
Robust Structure & Low Failure Rate
Full hot‑dip galvanized steel structure withstands severe environments (high/low temperature, high humidity, coastal salt fog). Key electrical and hydraulic components from international famous brands; failure rate < 1% per 1000 working hours, easy maintenance, low long‑term cost.
Energy Saving & Eco‑Friendly
High‑efficiency motors reduce energy consumption by 10–15% compared with standard motors. Ultra‑high dust removal efficiency and water recycling meet global green construction standards. Low‑noise design complies with urban and residential area limits.
