Main Components
All core units adopt internationally renowned brands and undergo strict factory testing to ensure long‑term stable operation under heavy load.
• Mixing System
JS2000 twin‑shaft compulsory mixer (2000L per batch). Delivers strong shearing force, uniform mixing, and high efficiency. Equipped with wear‑r
esistant alloy liners and high‑strength blades, ensuring stable output and extended service life even under 24‑hour continuous operation.
• Aggregate Batching System
PLD3200 high‑precision aggregate batcher with 4 sealed bins (3200L batching capacity). Supports simultaneous weighing
and feeding of four aggregates (coarse sand, fine sand, gravel, crushed stone). Sealed structure minimizes dust spillage and maintains a clean production environment.
• Weighing System
High‑precision electronic weighing modules for aggregate, cement, water, and admixtures, with automatic compensation and error correction. Anti‑corrosion steel weighing hoppers ensure durable accuracy. Real‑time data transmission to the control system enables full‑process monitoring and recording.
•
Control System
Intelligent PLC control with industrial computer, touchscreen HMI, monitoring cameras, and remote con
trol module. Uses imported PLC chips and high‑grade electrical parts to realize fully automatic batching, mixing, dis
charging, and cleaning. Supports remote operation, data statistics, fault diagnosis, and formula management.
Conveying System
Includes high‑capacity belt conveyors for aggregates, fully enclosed screw conveyors for cement and fly ash, and dedicated delivery pumps for water and additives, ensuring efficient and pollution‑free transmission.
Core Advantages
High Efficiency & Large Capacity
Powered by JS2000 twin‑shaft mixer and PLD3200 batching system, theoretical output reaches 120 m³/h, with actual efficiency 100–110 m³/h under standard conditions. Supports 24‑hour continuous operation to shorten construction cycles significantly.
Stable & Reliable Mixing Quality
Optimized twin‑shaft structure ensures mixing cycle of 60 seconds, with concrete homogeneity ≥96%. Wear parts last over 9,000 working hours, reducing replacement frequency and maintenance costs.
High‑Precision Weighing & Stable Proportioning
Professional weighing sensors deliver high accuracy:
• Aggregate: ±2%
• Cement: ±1.0%
• Water: ±1.0%
• Admixture: ±1.0%
Automatic error correction avoids deviations caused by temperature, humidity, or material characteristics, improving concrete consistency and reducing material waste by 3–6%.
Intelligent Control & User‑Friendly Operation
User‑friendly touchscreen interface stores up to 100 concrete formulas (C15–C60 and special mixes). One‑click formula switching, automatic production recording, and fault alerts simplify operation. Remote monitoring allows safe off‑site control. Automatic centralized lubrication reduces manual workload.
Robust Structure & Low Failure Rate
Full hot‑dip galvanized steel structure withstands severe environments (high/low temp, high humidity, coastal salt fog). Key electrical and hydraulic components from intern
ational brands; failure rate < 1% per 1000 working hours, easy maintenance, low long‑term cost.
Energy Saving & Eco‑Friendly
High‑efficiency motors reduce energy consumption by 8–12% vs. standard motors. Ultra‑high dust removal efficiency and water recycling meet global green construction standards. Low‑noise design complies with urban and residential area limits.
